AI-Powered MES for Battery Assembly Manufacturers

Bring AI intelligence
to your shop floor.

AI-powered MES dedicated to industrial lead-acid and lithium batteries. Proven solution in battery assembly plants (motive power and energy storage) tracking modules, trays, cells and full component genealogy in live production.

Battery line · live AI monitoring
WO-10428 · 48V ESS pack 52%
Cells
Modules
Tray
EOL test
Pack
AI Agent:Bottleneck predicted at EOL test in ~40 min — re-sequencing Line 3 to protect the due date.
81.1%Live OEE
1,284Units built today
100+factories
10+countries
100%successful go-live
Up to 100%traceability & live OEE
Motive power & energy storage Lead-acid & lithium ERP integrated
Fully integrated with your ERP · Proven worldwide, after hundreds of installations.
EU Compliance, built in
From 18 February 2027

Ready for the EU Digital Battery Passport.

From 18 February 2027, industrial batteries over 2 kWh on the EU market need a verifiable, structured battery passport. A living record — not a one-off report.

Epifor builds the part that has to come from your floor: as each battery is assembled, it captures the full component genealogy — from purchased materials through semi-finished parts — alongside every quality check (measurements, logs, checklists), all tied to the individual serial number.

Captured digitally as you build, cleanly structured, and ready to expose to any system that issues your DPP (Digital Product Passport).

Read the EU Battery Regulation on EUR-Lex
Digital Battery Passport
SN· LIB-48V-2024-008417
Verifiable
Component genealogyCells · modules · trays · BOM
Material traceabilityLot & batch, fully linked
Quality recordsMeasurements · logs · checklists
DPP-ready exportStructured for any issuing system
How it works

From ERP to the shop floor and back, in real time.

1

Connect your ERP

Two-way integration pulls production orders in (SAP, Odoo, Oracle and others).

2

Distribute to the line

Orders flow automatically to the right workstations, with digital instructions, technical drawings and control plan.

3

See everything live

Real-time monitoring, traceability, quality, capacity planning, scheduling, and BI. Confirmations and consumptions sync straight back to your ERP.

Capabilities

Built for industrial battery assembly.

01 Real-time production visibility

Track every battery in seconds.

Color-coded routing shows what's done, in progress and not started by order, workstation and serial number. Kanban view for live workload and resource allocation.

Routing board · Assembly line Live
In progress
PO-10428
SN· LIB-48V-…417
PO-10431
SN· LIB-48V-…418
Not started
PO-10440
Tray · MP-220
PO-10441
Tray · MP-221
Done
PO-10422
SN· LIB-48V-…410
PO-10419
SN· LIB-48V-…408
02 Up to 100% traceability

Full battery genealogy, instantly.

Search by serial number, component serial or batch and see the complete tree — cells, modules, trays and components for motive-power and energy-storage batteries alike. Battery-passport-ready production data.

Genealogy · SN LIB-48V-2024-008417
Battery48V Energy-storage pack…008417
ModuleModule AMOD-3391
CellLFP cell ×16CELL-77204
TraySteel trayTRY-0152
03 Digital work instructions

Stop relying on tribal knowledge.

Tablets show the target per product, BOMs, drawings, PDFs and checklists at each station, so any trained operator runs the line the same way.

Workstation 4 · Module insertion
Verify cell polarity
Torque terminals 8 Nm
Insert module A → tray
Scan module serial
Record voltage reading
04 Quality & digital control plan

Quality you can prove.

Checklists, validations, material traceability and measurements with limits (voltage, weight). Automated quality reports export with every operator action and signature. No more paper.

Control plan · End-of-line test
Voltage48.2 V
Pack weight31.4 kg
IR test0.8 mΩ
All measurements within limits · signed by operator T. Pappas
05 Downtime & root-cause

Find the money you're losing.

Operators log stoppages in a tap (material missing, quality problem, engineering problem, change-over). Notifications fire to the right department instantly; root-cause analysis shows where time goes.

Downtime log · Today
MaterialCell lot not delivered18 min
QualityPolarity check failed7 min
EngineeringTorque tool re-calibration12 min
Change-overSwitch to motive-power tray9 min
Maintenance notified automatically · root-cause tagged
06 Scheduling & capacity planning

Protect the promised date.

Drag-and-drop scheduling, automatic bottleneck detection days before the due date, delivery estimation, and alerts for orders that won't be ready on time.

Capacity · Week 24
Line 1
Line 2
Line 3
EOL test
Bottleneck at EOL test — PO-10440 at risk, 3 days before due
07 Dashboards & BI

OEE and efficiency, at a glance.

Live OEE, availability, performance and quality by factory, workstation, operator and shift. Cycle-time analysis — target vs actual — in big-screen mode for the floor.

OEE · Plant overview Live
81.1%
OEE
Availability92%
Performance88%
Quality99%
08 Enterprise-ready & cloud-based

Scale across plants.

Multiple plants in one place on a cloud-based, scalable infrastructure. Roll out fast and standardise as you grow.

Plants · All sites online
Frankfurt
OEE83%
Munich
OEE79%
Detroit
OEE86%
São Paulo
OEE81%
Support & partnership

We're with you. Before and after go-live.

Epifor is a full-service partnership, not a licence you're left to figure out. You get hands-on business consulting from a team that knows the business of battery assembly — and the kind of support our customers rave about, with a 100% success rate across implementation, onboarding and go-live.

Requirement analysis & consulting

01

Integration with your peripherals

ERP, printers, instruments.

02

Configuration to your process

03

Start-up, commissioning & ongoing support

04
Why battery makers choose Epifor

AI-powered. Built for industrial battery assembly. Proven worldwide.

AI-powered & purpose-built

4 AI Agents, plus cell verification, tray/module tracking, polarity checks and battery genealogy — out of the box.

Cloud & scalable

Fast to deploy, multi-plant, big-screen ready for the floor.

Two-way ERP / SAP integration

Orders in, confirmations and consumptions back, automatically.

A partner, before and after

Consulting, configuration, commissioning and support. 100% successful go-live record.

Book your personalised demo.

A 45-minute walkthrough tailored to your line. See real-time visibility, traceability and quality on demo screens. No obligation.

Contact information

If you have any questuons, feel free to get in touch with us.
Monday-Friday
09:00 AM – 05:00 PM (GMT+2)
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